Making Sushi Rolls – It’s Not What You Think

There is art to making sushi. You know, the good stuff with rice and fish. (Oops, I’m salivating.)

I’m not talking about that today. I’m talking about a different type of artistry. This is the fine art of getting a tiny amount of powdered or liquid sample into a tin capsule, and rolling and crushing it up into a little tiny cube.

The tiny tin cube is important, because the cube contains the sample as it drops into a furnace at 980° C and the tin helps intensify the burning.

But how do you do it? Those little cubes are less than one millimeter on a side. And the capsules, to start, are not even half an inch long. And, yeah, you can’t touch anything with your fingers, lest you contaminate the samples. You have to use tweezers. It’s a little like laparoscopic surgery.

We call it sushi-rolling because 1) rolling is involved and 2) sushi is more fun than tin (it’s all about mental attitude).

Step one. Select a capsule.

An empty tin capsule.
An empty tin capsule.

Step two. Weigh the capsule. You can’t know how much material you’ve weighed unless you know how much the capsule weighs first.

The capsule on the scale.
The capsule on the scale.
Here's the scale, for scale.
Here’s the scale, for scale.

Step three. Add sample. It doesn’t need much. Here, I’m measuring oil. Most of the time, it’s a powdered rock sample.

I'm using a little glass capillary tube to put the oil in the capsule.
I’m using a little glass capillary tube to put the oil in the capsule.

Step four. Weigh it again to see how much sample you’ve added.

From here, it’s all rolling.

Please realize that I would ordinarily use two pairs of tweezers, but since I’m taking the photos with one hand, I only have one set of tweezers in use.

Step five. Close top of capsule

Crimping the top
Crimping the top

Step six. Roll it into a rod.

Start rolling...
Start rolling…
Keep rolling...
Keep rolling…
You've made a rod.
You’ve made a rod.

Step seven. Bend it into an ‘S’ or ‘Z’ shape.

It looks a little like Trogdor.
It looks a little like Trogdor.

Step eight. Crush it until you have a cube. And hope it doesn’t leak.

Using the tweezers to crush the sample.
Using the tweezers to crush the sample.
Finished cube.
Finished cube.

Step nine. Put it in the tray with the other cubes. It’s ready for analysis.

Put it in the tray. This one is labeled "Artex" for no discernible reason.
Put it in the tray. This one is labeled “Artex” for no discernible reason.
Here they are. The lower half of the tray has one complete run's worth of cubes.
Here they are. The lower half of the tray has one complete run’s worth of cubes.

And you keep doing this over and over until you’ve made about 46 cubes. Sounds fun, eh? This is why I’m glad I have employees.

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